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Custom Component Manufacturing: Turning Ideas into Reality
At DirecTex, we specialise in transforming your drawings, designs, or concepts into high-quality, functional components. With decades of experience in textile engineering and component manufacturing, we help manufacturers across industries bring ideas to life — from prototypes to full-scale production runs.
Expertise in Ballistic Fabrics
One of the most versatile textiles we work with is ballistic fabric, a material originally developed by DuPont in the mid-20th century. Once used for military flak jackets and aircraft coverings during WWII and the Vietnam War, it has since become a staple in the commercial textile industry — particularly for bags, luggage, outdoor gear, and protective equipment.
Ballistic fabric is unique in its construction, woven with a 2x2 basket weave (commonly called "ballistic weave") using high-tenacity multifilament yarns. This structure makes it exceptionally resistant to abrasion and tearing.
840-Denier vs. 1680-Denier Ballistic Fabric
Denier is a measure of fibre thickness, and the choice between 840D and 1680D ballistic fabrics depends on your application:
| Fabric Type | Characteristics | Common Applications |
|---|---|---|
| 840D | Lightweight, more flexible | Luggage, bag bases, motorcycle jackets |
| 1680D | Heavier, stiffer, more rigid | Outdoor packs, firearm cases, tactical vests |
By selecting the right denier and finish, manufacturers can balance flexibility, durability, and weight to match their product’s performance needs.
Beyond Standard Materials
While ballistic fabrics are a core offering, DirecTex goes further by providing:
Custom coatings and finishes (e.g., water resistance, UV protection, flame retardancy)
Specialised treatments for improved abrasion or antimicrobial protection
Tailored material sourcing for unique product specifications
Our in-house team collaborates with clients to develop customised subassemblies and component solutions, ensuring your final product meets both design intent and performance requirements.
Why Work with DirecTex?
Proven experience in technical textiles and component manufacturing
Flexible sourcing across nylon, polyester, and coated fabrics
Custom manufacturing capability to align with unique specifications
Low-cost wholesale pricing for both business and government clients
With DirecTex as your partner, you gain more than a supplier — you gain a collaborator dedicated to turning ideas into durable, high-performance products.
We’re here. We’re free. For real.
Click the link, fill out the form and we’ll be in touch at the earliest.
Or simply reach us at any of the offices listed!
CALIFORNIA
5510 Grace Pl #4112,
Commerce,
CA 90022,
United States
Phone: +1 888-711-3297
ALABAMA
304 S Leighton Ave,
Anniston,
AL 36207,
United States
Phone:+1 888-711-3297
COLORADO
370 Miners Dr. Ste#12,
Lafayette,
CO 80026
United States
Phone: +1 303-664-1000
MEXICO
C. Juan Ruiz de Alarcón 235,
Col Americana, Obrera,
44140 Guadalajara, Jalisco,
Mexico
Phone:+1 888-711-3297
COMMERCE
CALIFORNIA
BOULDER
COLORADO
OXFORD
ALABAMA
CHICAGO
ILLINOIS
GUADALAJARA
MEXICO
DONGGUAN
CHINA
Custom Component Manufacturing: Turning Ideas into Reality
At DirecTex, we specialise in transforming your drawings, designs, or concepts into high-quality, functional components. With decades of experience in textile engineering and component manufacturing, we help manufacturers across industries bring ideas to life — from prototypes to full-scale production runs.
Expertise in Ballistic Fabrics
One of the most versatile textiles we work with is ballistic fabric, a material originally developed by DuPont in the mid-20th century. Once used for military flak jackets and aircraft coverings during WWII and the Vietnam War, it has since become a staple in the commercial textile industry — particularly for bags, luggage, outdoor gear, and protective equipment.
Ballistic fabric is unique in its construction, woven with a 2x2 basket weave (commonly called "ballistic weave") using high-tenacity multifilament yarns. This structure makes it exceptionally resistant to abrasion and tearing.
840-Denier vs. 1680-Denier Ballistic Fabric
Denier is a measure of fibre thickness, and the choice between 840D and 1680D ballistic fabrics depends on your application:
| Fabric Type | Characteristics | Common Applications |
|---|---|---|
| 840D | Lightweight, more flexible | Luggage, bag bases, motorcycle jackets |
| 1680D | Heavier, stiffer, more rigid | Outdoor packs, firearm cases, tactical vests |
By selecting the right denier and finish, manufacturers can balance flexibility, durability, and weight to match their product’s performance needs.
Beyond Standard Materials
While ballistic fabrics are a core offering, DirecTex goes further by providing:
Custom coatings and finishes (e.g., water resistance, UV protection, flame retardancy)
Specialised treatments for improved abrasion or antimicrobial protection
Tailored material sourcing for unique product specifications
Our in-house team collaborates with clients to develop customised subassemblies and component solutions, ensuring your final product meets both design intent and performance requirements.
Why Work with DirecTex?
Proven experience in technical textiles and component manufacturing
Flexible sourcing across nylon, polyester, and coated fabrics
Custom manufacturing capability to align with unique specifications
Low-cost wholesale pricing for both business and government clients
With DirecTex as your partner, you gain more than a supplier — you gain a collaborator dedicated to turning ideas into durable, high-performance products.